v带拉伸试验机 维修保养方法及注意事项:
1、机台部份,外表经常擦拭,保持清洁。
2、电镀部份请以机油擦拭,以防止生锈宜保光亮。
3、动力螺杆及螺杆部份请加润滑油,以保传动灵敏。(润滑油采黄油加入少许机油混合即可)。
4、面板(控制箱即显示器)请用乾布擦拭,严防沾水,以免损坏IC电子零件。
5、各项治具及接头配件请妥置,并擦拭防锈油,以防生锈。
6、上下班必需把电源关掉。
v带拉伸试验机 技术参数:
1 试验力
醉试验力(kN):2kN
试验机测量精度:1级(标准版)
有效测力范围:2%-100%FS/
分 辨 力:1/300000
示值相对误差:?1%
2 试验速度
速度调节范围:0.05~500mm/min(无级调速)/
准确度:优于示值的?1%
力控速率控制范围:0.05—5%FN
力控速率控制精度:速率0.05FN/s时,为?2%设定值以内
速率≥0.05FN/s时,为?1%/
3 位移(移动横梁)
测量范围:0~999mm
分辨率:0.001mm
测量精度:优于示值的?1%
4 试验空间
有效拉伸空间:700mm(或根据用户需要)
有效压缩空间:700mm(或根据用户需要)
有效试验宽度:400mm(或根据用户需要)
5工作环境 室温10~35℃,湿度20%~80%
常见故障:
1:上升、下降、试验操作时,按下键后显示停止
解决方案:1:检查系统设置当前量程设置和过载保护率
2:检查速度参数是否变化
3:检查传感器是否过载
2:上电后仪表蓝屏
解决方案:1:重新上电
2:重新上电如果不行,拿到没有干扰的地方上电试一下
3:联系生产厂家更换液晶屏
3:横梁不移动
解决方案:1:检查数据线是否连接号
2:检查是否过载,传感器是否损坏
3:是否限位,移动磁铁
4:仪表不准确
解决方案: 1:传感器是否损坏
2:调整了标定系数
3:是否年检
经过以上排查,还不能排除设备故障,请及时拨打我公司售后服务热线电话,由我公司专业技术人员协助解决,严禁用户私自打开设备进行维修,若私自打开设备进行维护,一切后果我公司不承担任何责任。
测试项目:
(一)普通测试项目:(普通显示值及计算值)
●拉伸应力 ●拉伸强度 ●扯断强度 ●扯断伸长率
●定伸应力 ●定应力伸长率 ●定应力力值 ●撕裂强度
●任意点力值 ●任意点伸长率 ●抽出力 ●粘合力及取峰值计算值
●压力试验 ●剪切剥离力试验 ●弯曲试验 ●拔出力穿刺力试验
(二)特殊测试项目:
1.弹性系数即弹性杨氏模量定义:同相位的法向应力分量与法向应变之比。为测定材料刚性之系数,其值越高,材料越强韧。
2.比例限:荷重在一定范围内与伸长可以维持成正比之关系,其醉大应力即为比极限。
3.弹性限:为材料所能承受而不呈永久变形之醉大应力。
4.弹性变形:除去荷重后,材料的变形完全消失。
5.永久变形:除去荷重后,材料仍残留变形。
6.屈服点:材料拉伸时,变形增快而应力不变,此点即为屈服点。屈服点分为上下屈服点,一般以上屈服点作为屈服点。屈服(yield):荷重超过比例限与伸长不再成正比,荷重会突降,然后在一段时间内,上下起伏,伸长发生较大变化,这种现象叫作屈服。
7.屈服强度:拉伸时,永久伸长率达到某一规定值之荷重,除以平行部原断面积,所得之商。
8.弹簧K值:与变形同相位的作用力分量与形变之比。
9.有效弹性和滞后损失:在复合材料拉力试验机上,以一定的速度将试样拉伸到一定的伸长率或拉伸到规定的负荷时,测定试样收缩时恢复的功和伸张时消耗的功之比的百分数,即为有效弹性;测定试样伸长、收缩时所损失的能与伸长时所消耗的功之比的百分数,即为滞后损失。
功能特点:采用国外先进技术,全数字放大、采集,显示稳定、精度高、使用方便。采用铝合金外罩,主机采用直流或交流伺服电机、精密减速机、高精度丝杠、具有传动平稳、噪音低、速度精度高、调速范围宽,使用寿命长等特点;液晶实时显示,可显示试验力、峰值、位移、速度、试验状态等,外观大方,使用方便,操作简单;具有限位、过载自动保护、试样断裂自动停机等功能。配置标准拉伸附具一套。
软件说明
软件系统:中英文Windows2000/XP/Win7平台下软件包
自动储存:试验条件、试验结果、计算参数、标距位置自动储存。
自动返回:试验结束后,试验机横梁会自动返回到试验初始位置。
连续试验:一批试验参数设定完成后,可连续进行测试。
多种曲线:同一图形上可显示多种不同的曲线:荷重--位移、荷重-时间、位移--时间、应力—应变、荷重—两点延伸等到多种曲线。
曲线对比:同组试样的曲线可在同一张图上叠加对比。
报告编辑:可按用户要求输出不同的报告形式。
动态显示:测试过程中,负荷、伸长、位移及选中的试验曲线随着测试的进行,实时动态显示在主控屏幕上。
自动变标:试验中负荷、伸长等曲线坐标,如果选择不当,可根据实测值的大小,自动变换座标。保证在任何情况下曲线以最大的形式显示在屏幕上。
峰值保持:在测试的整个过程中,测试项目的最大值始终随着试验的进行,在屏幕窗口上显示。
执行标准:满足GB、ISO、JIS、ASTM、DIN等多种试验方法和标准。
日常维护
1.经常保持设备和计算机的清洁卫生。
2.预防高温、过湿、灰尘、腐蚀性介质、水等浸入机器或计算机内部。
3.定期检查,保持零件、部件的完整性。
4.注意对易锈件或长期不用的配件,如夹具、插销等涂上防锈油。
5.对于夹具的钳口或夹具相对滑动的表面应保持干净,避免磕碰。在做一批试样后应及时清理留存钳中的碎片,如果钳口齿行部分被堵塞,请用钢刷蘸汽油清洗,忌用坚硬的工具进行清理。
6.注意对使用减速机的主机每2500小时换油,润滑油为MOBLL Gear(美孚)。
维修保养方法及注意事项:
1、机台部份,外表经常擦拭,保持清洁。
2、电镀部份请以机油擦拭,以防止生锈宜保光亮。
3、动力螺杆及螺杆部份请加润滑油,以保传动灵敏。(润滑油采黄油加入少许机油混合即可)。
4、面板(控制箱即显示器)请用乾布擦拭,严防沾水,以免损坏IC电子零件。
5、各项治具及接头配件请妥置,并擦拭防锈油,以防生锈。
6、上下班必需把电源关掉。
设备概述:
液晶数显拉力试验机主机与附具的设计融会了我公司的先进技术,外形美观,操作方便,性能稳定可靠。具有操作简单方便,尤其适合做生产线上、及实验室控制产品质量的检测仪器。
满足标准: |
该系列产品满足GB/T228-2002 GB/T7314-2005 GB/T14452-1993 GB/T8653-1988 GB1040,GB1041 GB9341, GB8804, GB16491、ISO、ASTM、JIS、DIN等要求. |
附件:
★一年保固书及中文操作说明书各一份。
★随机赠送标准全拉力试验机夹具一组(其他夹具选购)。
★拉力试验机专用测试软件一份。
★品牌电脑一套、彩色打印机一台(选配)。
Maintenance methods and precautions:
1. The surface of the machine shall be wiped frequently to keep it clean.
2. Please wipe the electroplating part with engine oil to prevent rust and keep it bright.
3. Please add lubricating oil to the power screw and screw to ensure sensitive transmission. (The lubricating oil shall be mixed with a little oil by using butter).
4. Please wipe the panel (control box or display) with a dry cloth to avoid water contamination, so as not to damage the IC electronic parts.
5. All fixtures and fittings of joints shall be properly placed, and anti rust oil shall be wiped to prevent rust.
6. Turn off the power when commuting.
Technical parameters:
1 Test force
Drunk test force (kN): 2kN
Measuring accuracy of testing machine: Level 1 (standard version)
Effective force measuring range: 2% - 100% FS/
Resolution: 1/300000
Relative error of indication: ? 1%
2 Test speed
Speed regulation range: 0.05~500mm/min (stepless speed regulation)/
Accuracy: better than ? 1% of the indicated value
Force control rate control range: 0.05-5% FN
Force control rate control accuracy: within ? 2% of the set value when the rate is 0.05FN/s
? 1% at a rate ≥ 0.05FN/s/
3 Displacement (moving beam)
Measuring range: 0 ~ 999mm
Resolution: 0.001mm
Measurement accuracy: better than ? 1% of the indicated value
4 Test space
Effective stretching space: 700mm (or as required by users)
Effective compressed space: 700mm (or as required by users)
Effective test width: 400mm (or as required by the user)
5 Working environment: room temperature: 10~35 ℃, humidity: 20%~80%
Common faults:
1: During the rising, falling and test operations, the display stops after pressing the key
Solution: 1: Check the current range setting and overload protection rate of the system settings
2: Check whether the speed parameter changes
3: Check whether the sensor is overloaded
2: Blue screen of instrument after power on
Solution: 1: Power on again
2: Power on again. If it doesn't work, power on where there is no interference
3: Contact the manufacturer to replace the LCD screen
3: Beam does not move
Solution: 1: Check whether the data cable has a connection number
2: Check for overload and sensor damage
3: Whether to limit the position and move the magnet
4: Inaccurate instrument
Solution: 1: Whether the sensor is damaged
2: The calibration coefficient is adjusted
3: Annual inspection or not
After the above troubleshooting, the equipment failure cannot be eliminated. Please call our after-sales service hotline in time and our professional technicians will help solve the problem. It is strictly forbidden for users to open the equipment for maintenance without permission. If the equipment is opened for maintenance without permission, our company will not bear any responsibility for any consequences.
Test items:
(1) Common test items: (common display value and calculated value)
● Tensile stress ● Tensile strength ● Breaking strength ● Elongation at break
● Constant elongation stress ● Constant stress elongation ● Constant stress value ● Tear strength
● Force value at any point ● Elongation at any point ● Extraction force ● Bonding force and peak value calculation
● Pressure test ● Shear peeling force test ● Bending test ● Pullout force puncture force test
(2) Special test items:
1. Definition of elastic coefficient, i.e. Young's modulus: the ratio of normal stress component and normal strain in the same phase. To determine the coefficient of material rigidity, the higher the value, the stronger the material.
2. Proportional limit: the load can maintain a proportional relationship with the elongation within a certain range, and its high stress is the specific limit.
3. Elastic limit: It refers to the large stress that the material can bear without permanent deformation.
4. Elastic deformation: after removing the load, the deformation of the material disappears completely.
5. Permanent deformation: after removing the load, the material still remains deformed.
6. Yield point: when the material is stretched, the deformation increases while the stress remains unchanged, which is called the yield point. The yield point is divided into upper and lower yield points. Generally, the upper yield point is taken as the yield point. Yield: When the load exceeds the proportional limit, it is no longer in direct proportion to the elongation. The load will drop suddenly, and then fluctuate up and down for a period of time. The elongation changes greatly. This phenomenon is called yield.
7. Yield strength: the quotient of the load when the permanent elongation reaches a specified value during tension divided by the original sectional area of the parallel part.
8. Spring K value: the ratio of force component in phase with deformation to deformation.
9. Effective elasticity and hysteresis loss: when the specimen is stretched to a certain elongation or specified load at a certain speed on the composite tensile testing machine, measure the percentage of the work recovered during the contraction of the specimen and the work consumed during the extension, which is the effective elasticity; Determine the percentage of the ratio of the energy lost during the elongation and contraction of the sample to the work consumed during the elongation, which is the hysteresis loss.
Features: It adopts foreign advanced technology, full digital amplification and acquisition, with stable display, high accuracy and convenient use. The aluminum alloy housing is adopted, and the host machine adopts DC or AC servo motor, precision reducer, high-precision lead screw, featuring stable transmission, low noise, high speed accuracy, wide speed regulation range, long service life, etc; LCD real-time display, which can display test force, peak value, displacement, speed, test status, etc., with generous appearance, convenient use and simple operation; It has the functions of limit, automatic overload protection, automatic stop of sample fracture, etc. Equipped with a set of standard stretching accessories.
software documentation
Software system: Windows 2000/XP/Win7 software package in both Chinese and English
Automatic storage: automatic storage of test conditions, test results, calculation parameters and gauge distance positions.
Automatic return: after the test, the beam of the testing machine will automatically return to the initial position of the test.
Continuous test: after a batch of test parameters are set, the test can be conducted continuously.
Multiple curves: multiple curves can be displayed on the same graph: load displacement, load time, displacement time, stress strain, load two-point extension, etc.
Curve comparison: the curves of the same group of samples can be superimposed on the same graph for comparison.
Report editing: different report formats can be output according to user requirements.
Dynamic display: during the test, the load, elongation, displacement and the selected test curve will be dynamically displayed on the main control screen in real time as the test proceeds.
Automatic scaling: curve coordinates such as load and elongation in the test can be automatically changed according to the measured value if they are not properly selected. Ensure that the curve is displayed on the screen in the largest form in any case.
Peak holding: throughout the test, the maximum value of the test item is always displayed on the screen window as the test progresses.
Executive standards: meet GB, ISO, JIS, ASTM, DIN and other test methods and standards.
Routine maintenance
1. Keep the equipment and computer clean.
2. Prevent high temperature, excessive humidity, dust, corrosive medium, water, etc. from being immersed in the machine or computer.
3. Check regularly to keep the integrity of parts and components.
4. Pay attention to coating rustproof oil on easily rusty parts or accessories that are not used for a long time, such as clamps, pins, etc.
5. The jaw of the clamp or the relative sliding surface of the clamp shall be kept clean to avoid collision. After a batch of samples are made, the fragments in the retained pliers should be cleaned in time. If the jaw line is blocked, please use a steel brush dipped in gasoline to clean it. Do not use hard tools to clean it.
6. Note that the oil of the main engine using the reducer should be changed every 2500 hours, and the lubricating oil should be MOBLL Gear.
Maintenance methods and precautions:
1. The surface of the machine shall be wiped frequently to keep it clean.
2. Please wipe the electroplating part with engine oil to prevent rust and keep it bright.
3. Please add lubricating oil to the power screw and screw to ensure sensitive transmission. (The lubricating oil shall be mixed with a little oil by using butter).
4. Please wipe the panel (control box or display) with a dry cloth to avoid water contamination, so as not to damage the IC electronic parts.
5. All fixtures and fittings of joints shall be properly placed, and anti rust oil shall be wiped to prevent rust.
6. Turn off the power when commuting.
Equipment overview:
The design of the host and accessories of the LCD digital display tensile testing machine integrates the advanced technology of our company, with beautiful appearance, convenient operation and stable and reliable performance. The utility model has simple and convenient operation, and is especially suitable for being used as a testing instrument for controlling product quality on production lines and laboratories.
Meet the standard:
This series of products meet the requirements of GB/T228-2002 GB/T7314-2005 GB/T14452-1993 GB/T8653-1988 GB1040, GB1041 GB9341, GB8804, GB16491, ISO, ASTM, JIS, DIN, etc
enclosure:
★ One copy of one-year warranty and one copy of Chinese operation manual.
★ A set of standard full tension testing machine fixtures will be presented randomly (other fixtures are optional).
★ One copy of special testing software for tensile testing machine.
★ One set of brand computer and one color printer (optional).
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